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Case Study

Analysing SCADA records for an intricate engineering matter 

The Challenge

A major failure occurred at a plant designed by our client. Our client required a detailed analysis of all SCADA records as well as the servicing and maintenance paper trail to ascertain how the plant had been operated and whether that was the reason for the failure.

The Response

The case involved analysing SCADA records containing more than 500 000 000 data points. The records were collated, processed and made available for reporting and dashboards. A timeline was created to demonstrate the events as they transpired per second for the 24 hours before the failure. Visual analytics was used to represent this visually.

The Result

The critical visual representation of per second fragments enabled our client’s legal team to substantiate their claim that inappropriate maintenance and operation and not design issues were the cause of the plant’s failure.

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